• Pre-cleaning separator:

• Magnetic separator
• Centrifugal Sunflower Peeling Machine
• Active storage device
• Rapeseed Normalizer
• Oil press GL- RP-500
• The GL-E-1000 extruder with a set for rapeseed and sunflower
• Oil press GL- RP-1000 with support posts
• Oil collection container GL-G - 3 pcs
• Filtration line GL-DA-15
• Primary oil storage capacity 4 m3
• Oil filter GL-VPLF-15
• Compressors, pumps, oil scales, fans
• The oil storage tank is vertical, V =15 cubic meters
• Aspiration ducts, pipelines, outlets, valves
• Grain extruder, type GL-E-1000
• Screw conveyors (type U-170, O), vertical, screw type
• A set of metal structures and pipelines
• Automated process control system and main control cabinet

• Pre-treatment separator (for rapeseed and soybeans)
• Active storage device
• Normalizer HP-1 (tenov power -18kW)
• Oil press GL- RP-500
• GL-E-500 extruder for preparation and heating of cake before pressing
• GL-OR-500 oil press as a second-pressing press
• Oil collection container GL-G -2 pcs
• Filtration line GL-LF-7
• GL-TA tank (4.3 m) for primary oil storage
•  Oil filter GL-VPLF-7
• Compressors, pumps, oil scales, oil flow meter
• Vertical oil storage capacity, V=15 cubic meters
• Filter and exhaust installation in a package with a fan
• Aspiration ducts, pipelines, outlets, valves
• A fan for removing moist air from the screw conveyor after extrusion
• Conveyors: bulk screw, vertical screw, screw type
• Screw feeder
• Oil release device for vehicles
• A module for the press compartment with a lighting system
• A set of materials for electrical installation
• A set of materials for mechanical installation
• Automated process control system and main control cabinet

• Bunker with automatic intake
• Pre-cleaning separator complete with pneumatic channel;
• The separator is magnetic;
• Oil press GL- RP-500 (1-spin, 25 kW);
• Extruder GL-E-1000 (90 kW+0.75 kW);
• Oil press GL-OR-1000 (2-spin) with support posts, 22 kW;
• Husk (under the press), with mixing system (0.75 kW);
• Oil pump for the husk, 1.5 kW;
• Primary oil capacity, V=4.3 cubic meters, with stirrer, 2.2 k
• Vertical pressure filter, filtration area of 10 sq.m.
• Oil pump for filter operation, 5.5 kW drive
• Compressor unit (15 kW)
• Automated process control system;
• Transportation equipment
• Main control cabinet
• Control panels for the press, extruder, filter
• Auxiliary equipment (aspiration ducts, pipelines, outlets, valves, screw feeders, fans)

• Blockage conveyors in the raw material warehouse;
• Grain cleaning separator GL;
  
• GL-A active storage device;
  
• Grain Normalizer GL-N;
  
• Oil press GL-RP-500 – 2 pcs.;
  
• Oil press GL-OP-1000;
  
• Extruder GL-E-1000;
  
• Oil tanks with agitator GL-G
  
• GL-TA primary oil storage tank
  
• Oil storage capacity of 20 cubic meters
  
• Oil scales GL-OS;
  
• Oil filter GL-VPLF-10;
  
• Pump;
  
• Compressor installation;
  
• Transport equipment;
  
• automated control system.
  

• The line has a design capacity of 24 t/s. The resulting cakes and oils are used both in their own compound feeds and for sale. Cattle are provided with feed of their own production.
• The line is available in two versions:

• The equipment includes: peeling machine, separator with pneumatic drive, active storage, normalizer, 3 magnetic separators, 2 cold-pressed oil presses RP-500, hot-pressed oil press OR-1000, extruder E-1000 with sunflower packing, VNP 20 filter, cyclones, pumps, transport equipment, storage tanks.

The technological process of processing rapeseed seeds includes several operations:

• purification from impurities;
• heating of rapeseed;
• first pressing;
• extrusion;
• re-pressing;
• filtering;
• storage of oil and cake.

Advantages: uninterrupted operation, easy maintenance, high productivity. wear resistance of spare parts.

The main equipment of the processing line includes:

• Acceptance of raw materials;
• Drying;
• Crushing;
• Granulation;
• Cooling;
• Sifting;
• Shipment and storage;
• The control system.

Advantages of the integrated VTM line: fast payback, simple manufacturing technology, reliability and ease of operation, wear resistance, resource saving.

The processing line is universal, because in addition to rapeseed, soybeans and sunflowers can be processed on the line.The profitability of production on the rapeseed line is 7-9%.

Process line equipment:

• A blockage pit;
• Pre-cleaning separator;
• The drive is active;
• Rapeseed normalizer;
• Magnetic separator;
• Oil press RP-500;
• Grain extruder E-1000;
• Oil press OR-1000;
• Cooler OE-1000;
• The filtration module based on GNP-10;
• Oil collection tank with pump;
• Automated control system.

As part of the production line:

• Receiving hopper;
• Grain cleaning separator;
• Grain normalizer;
• Oil press RP-500;
• Oil press OR-1000;
• E-1000 extruder;
• A container for primary oil accumulation with a stirrer;
• Vertical capacity of 15m3;
• Pump;
• Active storage device;
• Plate filter GNP 10;
• Compressor installation;
• Transport equipment;
• Automated control system.

Equipment as part of the production line:

• Receiving hopper
• Grain cleaning separator complete with aspiration;
• Magnetic separator;
• Active storage 2,2m3
• Rapeseed normalizer is active;
• Oil press RP-500;
• E-500 extruder;
• Oil press OR-500;
• Automated control system;
• Filtration line based on the GNP filter;
• Transport equipment
• Scales for weighing oil.

The building area of the main pellet plant is 1025 m².

The size of the pellet shop is 57x18mx5.5 m .

The required capacity of the facility is up to 1370 kW.

Water consumption - up to 1.0 m³/day.

The height of the chimney is 14.067 m, diameter is 950 mm.

The facility includes the following technological equipment:

• Stockerny warehouse - 2;
• Disk separator;
• Magnetic separator;
• Hammer crusher - 2;
• Fan;
• Hopper with agitator;
• Heat generating installation;
• Ash removal system and flue gas line;
• Fan and filter unit;
• Drying drum;
• Smoke pump;
• Aeroseparator;
• Press granulator;
• Aspiration system;
• Dosing and packaging machine;
• Fire protection system for early detection and spark extinguishing;
• Pneumatic transport;
• Transport equipment;
• Laboratory equipment;
• Automated control system computer control system.

To operate the line, a staff of at least 3 people will be required – the operator of the drying complex and the preparation of raw materials, the operator of the pelletizing line and the operator of the packing line.

The operating mode of the projected production is 350 days /year, 3 shifts of 8 hours each.

The production line includes equipment:

• Stocker warehouses;
• Disk separator;
• Magnetic separator;
• Hammer crusher;
• Aspiration system;
• Fan;
• Drying drum;
• Aeroseparator;
• Press granulator;
• Heat generator;
• Aspiration system;
• Dosing and packaging machine;
• Fire protection system for early detection and spark extinguishing;
• Transport equipment;
• Automated control system computer control system.

To operate the line, a staff of at least 3 people will be required – the operator of the drying complex and the preparation of raw materials, the operator of the pelletizing line and the operator of the packing line.

As part of the production line:

• Receiving hopper
• Grain cleaning separator complete with aspiration;
• Magnetic separator;
• Active storage 2,2m3
• Rapeseed normalizer is active;
• Oil press RP-500;
• Grain extruder E-500;
• Oil press OR-500;
• Automated control system;
• Filtration line based on the GNP filter;
• Transport equipment
• Oil weighing scales;
• A compressor with an air conditioning system.

• Peeling agent (seed parsley)
• Aeroseparator
  
• 2 cold-pressed presses
  
• The extruder
  
• The cooler
  
• GNP filter
  
• Oil collection tank
  
• Outdoor storage warehouse
  

• The productivity of the drying area at a humidity of 50% =1500kg/hour.
• The productivity of the granulation area with a matrix of 12 mm = 1500 kg/hour.
• The maximum hourly fuel consumption (gas) is 250 m3/hour.
• The installed capacity of electrical equipment is 275 kW.
• The staff consists of 2 people.

Line equipment composition:

• Receiver of raw materials;
• Heat generator;
• Drying drum;
• Hammer crusher;
• Pneumatic transport;
• Granulators;
• Transport equipment;
• Cooler;
• Finished product hopper;
• Control cabinets.

The technological process of processing rapeseed seeds includes several operations:

• purification from impurities;
• heating of rapeseed;
• first pressing;
• extrusion;
• re-pressing;
• filtering;
• storage of oil and cake.

The extruder is the central link in a complete production line. The feeds processed by the extruder are more economical, easier to digest and completely safe.

Oil presses cold and hot pressed by double pressing ensure the production of cake with minimal oil content and the extraction of high-quality vegetable oil.

Advantages: uninterrupted operation, easy maintenance, high productivity. wear resistance of spare parts.

• Rapeseed heaters;
• RP-500 Oil Presses;
  
• Extruders E-1000;
  
• Oil press OR-1000;
  
• Cake Coolers;
  
• A filtration line based on a GNP filter;
  
• The automated control system;
  
• Transport equipment.
  

Daily production program and demand for raw materials:

• One work shift provides for the presence of 3 people.
• The daily capacity of the line is 57 tons/day.
• The need for feedstock is determined at the level of 125 t/s.
• The delivery of raw materials is 5 times per work shift, i.e. 10 times a day.
• The mass of a single delivery of raw materials is 1-13 tons.
• The total number of days of operation of the equipment is 353.

To ensure the specified performance, the facility includes the following technological equipment:

• Stockery warehouse -3 (raw materials, fuel, dried raw materials
• Disk separator;
• Magnetic drum separator;
• Crusher -2;
• Heat generator;
• Ash removal system and flue gas line;
• Drying drum;
• Smoke pump;
• Aeroseparator;
• Press granulator;
• Aspiration system;
• Countercurrent cooler;
• Sifter;
• Installation of fire protection
• Transport equipment
• Granule quality Laboratory;
• Automated control system.

Equipment in the workshop:

• Swing valve with electric motor;
• Screw conveyor;
• Magnetic column;
• Screw conveyor, feeder to the pelletizing line;
• Air conditioner mixer;
• Granulator;
• Sluice feeder of the cooling column;
• Cooling column with pneumatic discharge drive;
• Dust collector;
• Sluice gate;
• Fan;
• Separator.