Soybean full-fat processing line up to 1000 kg/h

A set of technological equipment equipped with an automated process control system for operator control. The basis of the technological line consists of an extruder, oil presses, a filter for primary oil purification, which are selected for a specific technological process in accordance with the required capacity of the line. The integrated line includes an automated process control system that monitors all processes and records all key production indicators.

Appointment

During the extrusion process, soybeans are disinfected, partially dehydrated, stabilized (due to inactivation of enzymes), starch is gelatinized, the odor characteristic of soybeans disappears, which gives the product good dietary qualities.

Raw materials and products

The raw material is soybeans, the product is full–fat soy.

Compound

When completing the line, depending on the performance and needs of the customer, the following equipment of our own production can be used:

• Reception bunker;
• Shiber;
• Grain bucket;
• Magnetic separator;
• 2-way changeover valve with electric drive;
• Grain bunker on strain gauges GL-H;
• Grain separator CL-S;
• U-shaped screw conveyor;
• U-shaped screw conveyor with air exhaust;
• Centrifugal fan BP-80/75;
• Screw conveyor U-shaped inclination;
• Round screw conveyor;
• Grain normalizer GL-N;
• Active drive GL-A;
• Extruder GL-E-1000;
• Cooling unit GL-ОE-1000;
• Control cabinet;
• Set of metal structures;
• Set of installation materials.

Technology

Technological stages

The technological scheme of the soybean processing line into full-fat includes the following operations:

• Seed weighing (additional function);
• Cleaning soybeans from dust, sand, stones, large impurities and metal impurities;
• Extrusion;
• Cooling, storage.

Before extrusion, soybeans are cleaned of weeds and metal impurities. Impurities include shells, remains of leaves and stems, sand, lumps of earth, stones, seeds of wild and cultivated plants, damaged seeds of the main crop.

Soybeans sent to the SEPARATOR for cleaning are sorted on two pairs of sieves arranged in parallel in a sieve case (upper and lower pair of sieves).

For soybeans, the sieves indicated in the table are used.

The size of the sieves can be selected by the enterprise individually, taking into account the characteristics of the raw materials.

Departure from the upper sieve - large impurities, passage of the lower sieve - small impurities. In the aspiration chamber, the raw materials are cleared of light, dry, non-adherent particles. To separate particles, velocity loss and inertial force are used.

The purified soybean seeds pass through the magnetic protection and enter the ACTIVE STORAGE UNIT from which they are fed into the EXTRUDER. The hot extrudate is sent for COOLING and then for storage.

The technological process takes place automatically and is controlled from the control room. To operate and maintain the line, 1-2 people are required. The delivery package may include a video surveillance kit and remote access.

Advantages

• Own production
• Possibility of preferential financing through leasing