Premix production line

Premix is a homogeneous mixture of vitamins, minerals and other biologically active substances and filler crushed to the required size, which is used to enrich animal or bird feed.

The premix production line is a set of technological equipment equipped with an automated process control system for operator control. The technology of premix preparation depends on the type of premix that you want to cook.

For example, for the production of animal premixes, it is necessary to take into account their nutritional needs and add the appropriate ingredients to the mixture. In poultry premixes, it is also necessary to take into account the peculiarities of their nutrition and add appropriate additives.

Appointment

Designed for accurate dosing, high-quality mixing and uniform distribution of minimal doses of biologically active components in each portion of the mixture according to recipes, as well as maintaining the activity of the introduced additives at all stages of premix production.

Raw materials and products

Indicative list of raw materials for the production of premixes:

Premix filler: wheat bran, rye bran, crushed wheat grain, rye, triticale, etc., limestone flour, chalk or mixtures thereof, etc. raw materials

Amino acids: L-Carnitine, L-Threonine, L-Tryptophan, Lysine, Lysine monohydrochloride 98.5% (ADM), Lysine sulfate, Methionine, Threonine.

Vitamins: Vitamin A Supra (1000), Vitamin B1, Vitamin B12 (1%), Vitamin B2, Vitamin B3 (Niacin 99%), Vitamin B5 (Calcium D-pantothenate, 98% ), Vitamin B6, Vitamin B9 (folic acid 96%), Vitamin C (35%), Vitamin D3 (500), Vitamin E (50%), Vitamin H (2%), Vitamin K3 Kanik (44%), Choline chloride (60%).

Animal protein: fish meal.

Fat and oil: protected dry fat (99%), sunflower oil, soybean oil, FFA 50.

Cereals: peas, crushed corn, extruded corn, corn flour, flaxseed flour, wheat flour, oats, wheat bran, wheat, extruded wheat, barley, barley without films

Feed additives: anti-caking agents, sodium benzoate, betaine (95%), porcine hemoglobin, porcine globin, monosodium glutamate, glucose (dextrose), crystalline, live yeast, calcium propionate, lactic acid, acid fumaric acid, succinic acid, caffeine, xanthan gum, sweetener SVIT 200.

Mineral raw materials: ammonium sulfate, ammonium chloride, defluorinated phosphate, dicalcium phosphate, iron sulfate monohydrate, limestone, potassium iodide, potassium chloride, calcium chloride (2-water), calcium chloride (anhydrous), calcium butyrate, calcium iodate, calcium sulfate, cobalt carbonate, magnesium hydroxide, magnesium oxide, magnesium sulfate, manganese oxide, manganese sulfate, copper sulfate, monocalcium phosphate, sodium selenite, ground sulfur, baking soda, salt, Extra salt, zinc oxide, zinc sulfate.

Milk powders: KSB 35, KSB 55, lactose, skim milk powder, permeate, SFA 50, cheese whey powder, curd whey powder.

Vegetable protein: dry stillage, corn gluten, dry wheat gluten, feed yeast (alcoholic), spent brewer's dry yeast, flaxseed cake, soy protein isolate, soy protein concentrate, corn, lupine, flour low-fat soybean, full-fat soybean flour, full-fat soybean (extruded), sunflower meal, soybean meal.

Enzymes: natugrain.

Composition of the production line

When completing the line, depending on the performance and customer needs, the following equipment can be used:

Technological stages

The technological process of production of premixes consists of the following basic operations:

• Preparation of the filler;
• Preparation of preliminary mixtures of trace elements (medium components);
• Preparation of preliminary mixtures of micro-components;
• Submission of macro components;
• Dosing and mixing of premix components;
• Dosing of liquid components;
• Packaging and storage: at the last stage, the premixes are packed in bags or containers and stored in special conditions to ensure their safety and quality.

Advantages

• Accuracy of dosing of macro- and medium components – 1%;
• Dosing accuracy of microcomponents – 0.5%;
• A unique control system developed individually for each plant.
• Minimal impact of the human factor on the production process.