Useful
If you have not found an answer to your question, you can write a message and ask questions about the equipment via the feedback form
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Is it possible to purchase equipment on lease?
Yes, you can use the leasing program. We offer preferential leasing (according to Decree No. 146) and commercial leasing. To discuss the terms, please contact our manager.
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How can I order a complete production line?
Send your request in any convenient way:
- by calling +375 29 396 68 68 a>;
- send the application by e-mail sales@globalprod.by;
- send a WhatsApp message, Viber;
- or leave a request for the service in one of the forms on the website and you will definitely get a call back to clarify the order.
In the application, specify the input data for the selection of equipment, requirements, wishes, and features of the room. We will calculate the economic efficiency and propose a design solution.
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Is it possible to order a non-standard project?
Yes, you can order a non-standard project from us. However, this may require more time and resources. Send a request with the required parameters. We will promptly provide an answer about the technical possibilities of manufacturing, develop a design solution, and consult on all issues of interest.
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Where can I find detailed technical specifications of the equipment?
The passport displays almost all the necessary technical data.
The operating instructions contain information on how to use the equipment correctly, how to maintain it, what safety measures must be followed, etc.
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What are the terms of payment for the equipment?
Payment terms depend on the specific equipment manufacturer. We always meet the customer halfway, payment terms that satisfy both sides are negotiated individually for each customer.
- Payment method – cashless payment;
- The need for prepayment is discussed;
- Discounts are provided individually based on the volume, cost of the order and other factors.
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How long is the warranty period for the equipment?
The standard period for equipment manufactured by us and imported from other countries is from 1 to 2 years, unless otherwise agreed. Experience shows that all possible manufacturing defects manifest themselves during this period.
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How to visit the production of Globalprodservice, is it practiced?
Visiting the production is an integral part of cooperation with partners and dealers of the company. A specialist from the commercial department will arrange your visit to the production site, where you will be able to get acquainted with the full cycle of manufacturing products – from a sheet of metal to a finished product.
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What does a turnkey package of works mean!
This means that we take care of all stages of work - from design to delivery and installation of equipment. You don't have to worry about any details, we will do everything for you.
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Where and how can I get the equipment catalog?
To receive a printed copy of the catalog, send a request to market@globalprod.by with your mailing address. We will not ignore your appeal.
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What do I need to do in order to become your supplier?
If you believe that your company's products will be in demand by our company, send a commercial offer by e-mail: snab@globalprod.by or use the feedback form on the contact page, specifying the purchasing department in the recipients.
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Does your company carry out maintenance of the supplied equipment, as well as the supply of spare parts?
Yes, our company has a staff of qualified specialists who carry out on-site repair and maintenance of the equipment produced by us, as well as technical advice by phone or e-mail both during the warranty period and after the expiration of the warranty period. We also supply spare parts and accessories for the entire list of manufactured products.
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Where is Globalprodservice equipment manufactured?
The company's production site is located in Minsk on the basis of the Minsk City Technopark. You can find out about the machines and production capabilities on the corresponding site page
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How to choose the right equipment?
For the correct selection and configuration of the line, you need experience and knowledge of the market. Our specialists are professionally versed in production technologies and know the features of the equipment that we offer. You can always get detailed advice and assistance for the tasks of your production.
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Is it possible to manufacture non-standard equipment for specific parameters?
Yes, an individual order is possible. The standard equipment of Globalprodservice can be adapted to the customer's requirements. The company has its own design bureau, which allows for the completion of the main products, however, the feasibility of the order is determined on the basis of the received technical specifications.
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How long is the average service life of your production equipment?
The average service life of our production equipment is from 10 years from the date of commissioning.
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What are the features of the process line maintenance?
Maintenance of the production line includes regular maintenance work, product quality control, replacement of worn parts.
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What documents confirm the quality of the products?
All equipment manufactured by us is accepted by the technical control department and comes with a full set of necessary documentation. Each item or package is accompanied by a manufacturer's passport, an operating manual and a warranty certificate certified by the technical control department.
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Is the equipment available or only on order?
Basically, the equipment is supplied under the individual order of our customers, but some items of the assortment are available in stock. To clarify the availability of certain equipment or to find out the production time, contact the sales department managers.
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What are the room requirements for installing the line?
The design solution is individual for each individual farm. The room should be spacious enough to accommodate the equipment, ensure the free movement of workers and leave space for storing materials and finished products.
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What is included in the equipment package?
The delivery includes a complete set for installation and assembly (hardware, gaskets, sensors, etc.). You will not need to buy any additional spare parts and accessories, everything will be included in the delivery package.
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The production time of the equipment?
Depends on the specific model, customer requirements and production workload. This usually takes from a few weeks to several months. The exact information is indicated at the time of receipt of the application.
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How long is the warranty valid?
The warranty period for the equipment is two years.
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Where can I see the equipment in operation?
During the operation of the plant, we have supplied more than 850 pieces of equipment. It is highly likely that our equipment works in your region.
To get a list of companies operating in your region and ready to demonstrate it to you in work, leave a request in a form convenient for you, information will be provided as soon as possible.
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Do you have used equipment in stock?
Yes, please contact our managers to clarify availability.
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What is the equipment management system?
For most units of large individual equipment, we install a separate control cabinet. For a complete production line, there is a common control panel with a computer control program.
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What is the difference between service and maintenance?
Service maintenance– involves checking equipment for breakdowns, leaks, etc. Maintenance is a more complex procedure during which the master repairs, replaces spare parts and components.
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Documentation confirming the quality of the products?
All equipment has certificates of conformity, a manufacturer's passport, a warranty certificate and an operating manual. The equipment is checked by the OTC, and only after that it arrives for shipment.
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Do you provide service and support?
We provide service, warranty and post-warranty, as well as consulting and technical support in case of problems.
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Do you conduct training on equipment?
Yes, during the commissioning, our engineer will instruct the customer's specialists.
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How do I find out the overall dimensions of the equipment?
All equipment parameters are indicated in the product profile in the corresponding section of the website.
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How do I manage and control the line?
We are installing a control, monitoring and regulation system with a central control panel. The control system is created for each specific workshop, plant, line (manual or automatic). The control panel includes a computer with installed software, separate equipment has its own control cabinets.
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How do I order components or spare parts?
On our website there is an online service for applying for the necessary spare parts or spare parts kit. To order, fill out the application form, attach the necessary files (photo, technical passport, etc.) and send it to us. Or you can send the order by e-mail sales@globalprod.by
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How can I find an alternative to imported spare parts for existing equipment?
Do reverse engineering of the spare part. In other words, take an existing part, remove the dimensions from it, determine the material, coating, heat treatment, and prepare a drawing. Bring drawings or samples of parts!
Our design engineers will make measurements for free, according to which we will make a set of spare parts for you!
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Is it possible to pick up the ordered components?
After confirming the availability of the product by the company's manager, you can pick up the order yourself at our warehouse at the address: 220035, Republic of Belarus, Minsk, Partizansky ave., 8, GLOBALPRODSERVICE from Monday to Friday 10:00-17:00.
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The deadline for the execution of the order?
The standard delivery time is from 7 days to two months, with a small amount of work, the time is reduced, with a large volume, it may increase.
The terms are additionally negotiated and agreed upon at the stage of the order.
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The speed of delivery?
High, we have a large warehouse of finished parts, we have our own production. All spare parts can be ordered with delivery to any region of Belarus, Russia, CIS countries.
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How do I find out the availability of spare parts?
Please specify the availability of specific positions:
- by phone: +375 29 396-68-68
- or send your request by e-mail: sales@globalprod.by
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Do you supply spare parts for foreign-made equipment?
Globalprodservice has its own production, and our designers have extensive experience in the development and design of components.We will make measurements for free, according to which we will make a set of spare parts for you!
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Is it possible to order spare parts for an individual project?
You can buy a ready-made spare parts kit in stock from us, as well as order the manufacture of spare parts according to drawings or samples. The design engineers of our company can also develop their own drawing based on the sample of the part.
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Are there any spare parts and accessories in stock?
Yes, a wide range of equipment is always available in our warehouses. Individual spare parts are supplied on request. 90% of our equipment does not require complex maintenance work. It is only necessary to follow simple routine recommendations on time.
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How much does the delivery cost? Terms of delivery?
The cost of delivery is calculated individually, it depends on the type, volume and cost of components, delivery method and destination. We try to take into account all the wishes of the customer, including the terms of delivery. We deliver the equipment both on the territory of Belarus and abroad.
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Do you provide equipment repair services? How qualified are your specialists?
Yes, our specialists carry out repair and maintenance work on the equipment purchased from us. Employees of the engineering and service department have specialized education, practical experience in the field of engineering and equipment for over 5 years.
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What is the minimum oil content of rapeseed oilseeds?
As a rule, rapeseed oil content starts at 38%. It should be noted that any even minimal oil content can be extracted from the product. To do this, you need to connect experts.
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What metal are the working bodies of the augers made of?
High-alloy cast iron with the addition of a large number of different components to achieve the appropriate quality.
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Why is stainless steel not always used for the manufacture of parts?
Stainless steel is not a standard. Different manufacturers use different formulations. In particular, we produce working bodies made of high-alloy cast iron, which, according to the characteristics of price and quality, is a more effective solution for the customer.
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What is the operating life of the screw part of the extruder to failure?
Up to 10,000 hours of continuous operation in compliance with the technological process.
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What is the capacity of the lines?
We produce and supply high-performance lines that are designed for 6, 12, 18 and 24 t/s of raw materials per day.
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In what mode is filtering performed on the lines?
Semi-automatic (basic, mainly used in the market) and automatic (optional, custom-made)
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What is the residual oil content of rapeseed cake on your lines?
Using the example of existing facilities, we can guarantee a residual oil content of cake of no more than 9% for rapeseed. We are ready to provide the results of the research of the Central Research Institute, according to which the residual oil content of the cake on the GPS lines is in the range of 8-9% for rapeseed, no more than 8.75%, and when processing ripe and decayed, purified raw materials, according to the experience of our customers, the residual oil content of the cake is kept at 7.5-8%.
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Is it possible to place the equipment only in an insulated module?
The advantage of our technology is that there is no need to visit the technological equipment in a special module. For a comfortable operator's work, we create a separate operator's room, and all equipment is located on the available areas. In practice, our equipment works effectively even in tent frame rooms in winter.
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What equipment placement options do your design solutions provide?
It is as compact as possible in almost any room of an agricultural enterprise, which allows you to use existing areas, and not install an additional module, for which the customer bears additional costs. We have a practice of floor-by-floor placement of equipment in an old building.
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Why can the equipment be installed in an unheated room?
The working temperature of the extruder is about 120 degrees, the oil press is more than 60 degrees. The equipment gives off heat and warms up the room. There is no need to incur additional costs for building insulation or module insulation. For a comfortable operator's work, we create a separate operator's room, and all equipment is located on the available areas.
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The filter design is inconvenient, is there an alternative?
In new filter models, the lid is lifted by screws and pulled aside, not up. The height of the filter is taken into account for the dimensions of the room. The height of the platform on which the filter is installed is calculated according to the dimensions of the room. We offer a wide range of filters in terms of performance, design (vertical, horizontal), material of manufacture (black, stainless steel).
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Can the filter work in automatic mode?
The filter as a unit requires periodic maintenance. Since the filter is not the only component part of the filtration line, the degree of automation depends on the specification (pneumatic/mechanical strapping of filtration, installation within the oilseed processing line or as a separate item).
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Which equipment in the line is produced in-house?The heart of the oilseed processing line is the oil pressing and extrusion equipment. We produce this equipment ourselves, as this allows us to be responsible for the result ourselves.
In addition, at our enterprise we manufacture transport equipment, containers of various sizes for storing bulk raw materials and oil, normalization systems and loading of raw materials into technological equipment.
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How many operators are required to ensure the operation of the line?
In fact, one operator is needed to operate the line, but according to the legislation of the Republic of Belarus there should be 2 people at night
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Can you offer oil filling equipment and will I be able to enter the market?
We have solutions for bottling both in a bottle and an eggplant, with varying degrees of automation. However, before dealing with the issue of bottling, it is necessary to provide additional processing of crude oil, i.e. to carry out refining, deodorization.
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If recycling is so profitable, why don't you recycle yourself?
Everyone should mind their own business. This business is most effective for agricultural enterprises engaged in the cultivation of oilseeds, even more effective for those who consume a processed product, for example, cake. Processing is also relevant for traders of these raw materials, since when selling raw materials, there is an understanding of the sale of processed products.
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What is the temperature of the oil when exiting the first press?
40-50 degrees.
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What oil content of rapeseed can be processed on your line?
The input oil content is not regulated, as a rule it is 41 - 42%. But there are raw materials up to 46% 50%
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Is it possible to make a stop after working on the equipment for 8 hours?
At low temperatures outside, it is better not to stop the line for a long time, as additional time will be required to warm it up. Oil filtration may deteriorate, as the suspensions settle inside the pipe fittings and harden.
The equipment can work for two hours. However, this is inefficient and is primarily due to the need for the equipment to go into operation. In order to enter the mode and process raw materials with maximum efficiency, you need to spend up to 2 hours of time warming up.
Consequently, frequent starts and stops will reduce the efficiency of oil removal, as well as increase power consumption, since the starting currents are the highest, and when operating in continuous mode, the utilization factor is significantly less than the nominal values.
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Does humidity affect the final oil content of the cake?
It has been confirmed in the laboratory that water “binds” oil and worsens its separation.
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Is it necessary to cool the cake with a cooler?
Yes, cooling is an important technological element, the cooler reduces the formation of condensate inside the line and removes fine particles.
The cooling of the cake allows, first of all, to reduce the temperature of the product to a temperature of no more than + 10 degrees of the environment, which allows for high-quality storage and the exclusion of self-heating of the product.
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Is it possible not to peel the sunflower, but immediately start processing?
Undoubtedly, it is possible, but this increases the wear of the working organs.
In addition to wear, an important issue is the excess fiber content in the resulting cake. Not all consumers will need such a product, since the presence of a large amount of fiber in the product is a limiting input of this cake in the production of compound feed.
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What is the difference between the press RP and OP?
The OR press is more suitable for soybean lines and allows you to get the best oil content on this crop. RP is better for high-oil crops (rapeseed, sunflower).
First of all, this is a press of various capacities, respectively, productivity. Both are used in the processing of various raw materials of oilseeds. When choosing equipment, it is necessary to take into account the type of raw materials, productivity, and the desired residual oil content.
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What are the advantages of extrusion technology?
The extruded feed is sterile and environmentally friendly.
The feed is fully digested, the animal does not waste energy on digesting the grain shell.
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What is the raw material for extrusion?
- Cereals – wheat, rye, barley, oats, corn.
- Legumes - peas, beans, soybeans.
- Oilseeds – rapeseed, soybeans, sunflower.
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I am interested in cake for feeding cattle (my protein). What should I do with the by-product, the oil?
Oil trading can be carried out through direct contracts with suppliers, through the Belarusian trade exchange. The demand for oil is always high, there are no problems with its implementation.
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What is useful for rapeseed cake for animals?
The cake is enriched with easily digestible protein (bypass protein) – 45% are essential amino acids.
The cake has a rich vitamin and mineral composition, enriched with polyunsaturated fatty acids.
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What functions does the bypass protein perform?
Bypass protein, a metabolic regulator, helps to increase the concentration of "essential" amino acids in the blood of animals, normalizes carbohydrate metabolism, and increases the content of "interchangeable" ones.
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What is the economic effect of using extruded feed?
- Feed consumption is reduced by 8-12%.
- Milk yields increase by 10-20%.
- Grain consumption is reduced by up to 20-30% during fattening.
- Daily weight gain increases by 10-15%.
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What method is used?
Dry extrusion and extrusion with reconditioning.
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What is the purpose of extrusion?
Obtaining biologically and energetically valuable cake.
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What is included in the premixes?
All premixes consist of biologically active substances (BAS) and filler. Bran, crushed grain or products of its processing, as well as cake, feed yeast, meal and the like can be used as a filler. The task of the filler is to retain biologically active substances that are introduced into the premix.
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What is the difference between a BMW and a Premix?
The function of the BMW is to balance the composition of the feed mixture according to protein, mineral and vitamin parameters.
The purpose of Premixes is to balance the composition of the feed mixture according to mineral and vitamin indicators/ disease prevention/improvement of the quality and quantity of products
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What does premix mean?
Premix is a technological concept meaning premixed dry components dosed in micro quantities.
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How do I add a premix?
Before adding premixes to the feed, it is necessary to first mix thoroughly with grain mixtures in a ratio of 1:1 and only then introduce the rest of the mass. It is recommended to use concentrated additives manufactured at specialized enterprises.
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What are pig premixes?
Premix is an additive to the main feed consisting of biologically active substances, vitamins, minerals and a special filler.
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What is included in the broiler premix?
Composition:Macronutrients: calcium.Trace elements: iron, copper, manganese, zinc, cobalt, iodine, selenium.Vitamins: A, D3, E, K3, B1, B2, B3, B4, B5, B6, B12, Bc, H, C.
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What is the purpose of a broiler premix?
Premix 1% for broilers of all age groups, 1 kg is a mineral-vitamin-amino acid supplement for the prevention of hypovitaminosis, microelementosis, optimizing metabolism, increasing productivity and preservation of poultry.
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What is the raw material for preparing pet food?
Various products can be used as raw materials for the preparation of pet food, depending on the type of animals and their needs. For example, products such as hay, straw, silage, grain and other vegetable feeds can be used for cows and other ruminants. For pigs and other animals that cannot chew food, granular or briquetted feeds can be used, as well as special additives containing vitamins and minerals. Animal products such as meat and bone meal, fish meal and others can also be used.
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What classes of feeds are there?
Pet food is divided into three separate classes: economy, premium, super premium.
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What are the main processes involved in a complete feed preparation line?
Acceptance, cleaning, crushing, dosing, mixing, granulation, cooling, packaging, automated control system.
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Why is air conditioning necessary?
Air conditioning is the result of exposure to three variables: moisture, temperature and time. Since moisture and temperature are interrelated, time is the main variable by which the process can be improved. This is mainly reflected in biosafety, quality optimization, improvement of granularity of the product, as well as improving the quality of granules, increasing nutritional value.
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Is there an alternative to the conditioning process?
Expansion is used as an alternative to the conditioning process.
Choosing the right pretreatment of the mixture is a very important factor in the quality of the finished feed. The mixture is conditioned in the expander during the high-pressure mixing process, which ensures a further increase in the temperature of the mixture. In comparison with the hygienizer, a higher temperature can be achieved in the expander. On the other hand, its energy consumption is higher and it requires more qualified operators, and it also has a higher risk of clogging the system due to the increased starch content in the formula.
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What is spraying?
Depending on the product, spraying or applying liquid components and powders to granules after the granulation process may be used. Spraying increases the energy value, providing better assimilation of feed.
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How to optimize the granulation process?
The main thing in the efficiency of the pelletizing process is to determine the optimal ratio between energy consumption and the quality of the granules while ensuring the desired performance. The granulation process is influenced by many factors, ranging from steam input to granulator settings and engine load.
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How to improve gelatinization?
If you increase the steam input, gelatinization will improve, and the feed is better granulated. This leads to increased productivity, improved quality, and reduced energy consumption. But there is a limit on the amount of steam introduced, since too much steam can lead to displacement of the rollers and downtime due to the fact that the granulator is clogged.
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What advantages will full automation of the plant provide?
Optimization of recipe changes, production time and overall performance indicators, will allow you to quickly respond to market requirements and customer needs.
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What is the raw material for preparing cat and dog food?
The same products can be used for cats and dogs as for other pets. However, softer feeds are usually used for cats, as they have a more sensitive stomach than dogs. In addition, special food for puppies or elderly animals can be used for dogs.
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What are the main stages in the production of cat and dog food?
Mixing all the necessary ingredients in certain proportions to create a balanced feed.
Vitamin and Mineral Supplementation: The addition of vitamins and minerals to improve the nutritional value of the feed and provide essential nutrients for animal health.
The process of processing feed by pressure and steam, as well as the passage of raw materials through the die heads, which are engaged in the formation of granules of the required size.
Drying of the product.
Spraying is spraying granules with various fats, as well as flavor enhancers.Packaging and storage: packaging of finished feed in bags or containers for storage and transportation to the place of sale.
Quality control: Quality control of feed at all stages of production to ensure its compliance with quality and safety standards.
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What equipment is included in the line without granulation?
- crusher;
- mixer;
- dispenser;
- extruder;
- feeders;
- filling unit.
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What kind of equipment will be needed for the production of granular feed?
Mixer: used to mix different types of feed in certain proportions.
Dispenser: used to dispense feed according to the needs of the animals. Granulator: used to turn feed into pellets, which facilitates its transportation and storage.
Packaging machine: used to pack ready-made feed into bags or bags.
Quality control system: used to control the quality of feed at all stages of production.
Transportation equipment: used to deliver feed to the place of sale or storage.
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What is the payback of the cat and dog food production line?
The payback of a cat and dog food production line depends on many factors, such as the cost of equipment, production costs, market competition and product demand.
However, if you plan to produce high-quality cat and dog food that meets the needs of animals and has a high price, then the payback can be achieved within a few years. In addition, if you produce animal feed to order, it can increase your income and reduce risks. -
What are the requirements for granulators for the production of dog and cat food?
The requirements for a feed granulator may vary depending on the specific production conditions and the quality requirements of the final product. However, in general, the granulator must meet the following requirements:
Reliability and durability: The granulator must be made of durable materials that can withstand high loads and ensure uninterrupted operation for a long time. Efficiency: The granulator must have a high capacity to provide sufficient animal feed.Ease of use: The granulator should be easy to use and maintain in order to reduce personnel costs and increase production efficiency.
Safety: The granulator must ensure the safety of personnel and animals, as well as prevent possible risks associated with working with pellets.
Environmental friendliness: the granulator must use environmentally friendly materials and technologies to minimize the negative impact on the environment.
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What factors should be considered when buying a line for the production of dog and cat food?
Productivity: determine how much feed you want to produce for your farm or for sale.
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How to prevent mold in the finished product?
To prevent the appearance of mold, inhibitors are added to the product, and at the last stage they are packed in airtight bags.
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What are the features of food packaging and storage?
The food should be stored in a dry and cool place, protected from direct sunlight and moisture. Packaging should be convenient and safe for transportation and storage.
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The required area to accommodate the equipment?
On average, the dry feed production line has dimensions of 30x2x3 m – about 100-200 m2 will be needed for its ergonomic placement.
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What additional rooms are needed?
- warehouses of raw materials and finished products;
- sanitary facilities for cleaning and storing work supplies;
- a full bathroom for staff;
- a room for changing clothes and relaxing;
- administrative premises.
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What is the required area for line placement, taking into account the need for additional premises?
Ceilings from 4 m high are needed in the workshop, since the set of equipment for the production of animal feed includes storage bins.
In total, it will take about 350-500 m2.
The line will require a 3-phase power grid capable of producing 120-150 kW of power. There must be a forced ventilation system and a fire alarm system. Water supply and heating can be both centralized and autonomous.
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What is the performance of the lines?
The model range is different, we set the lines depending on the request.
You can start with 100-150 kg/h, and later, when expanding, you can upgrade the line to 500-600 kg/h .
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How much is the payback of the line?
The payback period is approximately 1-1.5 years.
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What kind of feed is better to start with?
It is best to start with the production of dry food. They are easier to manufacture, less demanding of conditions, and use more affordable raw materials. As you develop, you can add spider feeds and canned food.
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The composition of the equipment for the production of dry feed?
- granulator for granulating dry raw materials;
- dryer for drying granules;
- crusher for crushing granules.
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Do you provide comprehensive plant installation, commissioning and commissioning services?
We carry out comprehensive engineering, including turnkey commissioning of the plant! includes design solutions, supply, installation work, commissioning and commissioning of the facility. We have a professional team of designers, engineers, and service specialists.
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What is the difference between dog food and cat food?
The main difference in the diets of cats and dogs is the amount of protein. During the digestion of proteins in the animal body, nitrogen is formed as a by-product. Excess nitrogen is excreted from the body by the filtering organ – the kidneys. However, there is more protein in cat food than a dog needs.
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What should be in the composition of dog food?
What kind of food can be called ideal? Based on the composition, in the first place should be the protein animal component in a high percentage (at least 30-40%), gluten (cereals) – no more than 5-8% of the total, animal fat – no more than 15-18%, omega-3 fatty acids – 3.9. But omega-6 is not useful for the animal body.
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What is the primary indicator of feed nutrition?
The chemical composition of feed is the primary indicator of their nutritional value. Currently, the nutritional value of plant feeds by chemical composition is estimated by more than 70 different indicators. The composition of plants and animal bodies is dominated by carbon, followed by oxygen and least of all nitrogen.
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What is feed extrusion?
Extrusion is a special method of processing raw materials, in which it is subjected to mechanical action (grinding) in the screw part of the extruder. This process occurs under the influence of high temperature (about 150 0C) and pressure.
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What factors influence the composition and nutritional value of feed?
The nutritional value of the feed and its chemical composition are influenced by the following factors:agrotechnics of forage crops cultivation; timing and methods of forage harvesting; technology of forage preparation; method of forage storage; preparation of feed for feeding. The chemical composition of the feed is determined by the method of zootechnical analysis.
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What is the raw material for the preparation of fish feed?
For the preparation of fish feed, various products can be used as feedstock, such as:
Vegetable feeds: bean and rapeseed cake, soybean meal, wheat bran, grain, grain flour, vegetables, fruits, algae, grass, hay, etc.
Animal feed: meat, fish, meat and bone meal, eggs, milk, insects, etc.
Synthetic feeds: proteins, fats, carbohydrates, vitamins and minerals obtained by chemical synthesis.
As well as water, starch and aromatic nutritional supplements.
The choice of feedstock depends on the type of fish, its needs and the availability of resources.
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What area is recommended for line placement?
To accommodate the feed production line, it is recommended to choose an area that will be large enough to accommodate all the necessary components and equipment, but will not take up too much space. Usually, an area of 100 to 200 square meters is required to place the line. It is also important to take into account the ventilation and cooling system requirements in order to ensure a comfortable working environment for personnel and equipment.
We will make a scheme of the line placement project according to specific parameters and recommend an area for a specific order.
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How many people serve the line?
2-3 people
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What kind of equipment does a standard production line consist of?
- Shredder - used to grind raw materials to the desired fraction;
- Mixer - mixes crushed raw materials with other components such as oils, vitamins and mineral additives;
- Press granulator or extruder - transforms the resulting mixture into granules of the desired shape and size;
- Dryer - dries the granules to the required humidity;
- Cooling system - cools the feed before packing;
- Packing and packaging equipment - packs the finished feed into bags or bags, and then into boxes or crates;
- Management system - manages the production process and controls energy consumption;
- Security system - ensures the safety of workers and equipment.
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What is the range of granule sizes that can be produced on the line?
from 0.6-20 mm.
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What are the advantages of feed pellets?
- the palatability of the feed improves;
- the digestibility of the feed increases;
- the protein content increases and the carbohydrate content decreases.
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Can you add additional equipment to the line on request?
We can add any additional equipment on request (packing, crushers, etc.).
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Why is vacuum spraying used?
The use of vacuum spraying makes it possible to increase the fat content in fish feed up to 35%, stabilize the nutritional value of the feed, reduce the destruction of extrudate granules by 10%, improve its physical qualities, increase the saturation level of liquid components by 25-30%
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What technology is used?
Feed extrusion technology. Using this technology, both floating and sinking feeds can be produced
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The main equipment in the standard production line?
Granulator, hammer crusher, cooler, mixer, automatic packaging system.
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What are the main stages of the feed production process?
- Loading of raw materials.
- Crushing of raw materials.
- Mixing.
- Extrusion (granulation).
- Drying.
- Glazing.
- Package.
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What technology is used?
Extrusion technology.
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What are the advantages of granular feed?
- Granular feed does not allow dust to form – the animal breathes more freely and is less ill.
- The transportation and storage process is much simpler than that of loose feed.
- The natural process of compound feed stratification does not occur, when the lighter parts rise and the heavier ones fall. This often happens during transportation.
- Vitamins do not evaporate.
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What is the raw material for feed preparation?
Various types of plants are used as feed, such as grass, hay, silage, grain, vegetables and fruits. You can also use special feed mixtures that contain all the necessary nutrients.
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An example of a rabbit food recipe
Feed recipes are developed by each manufacturer independently, and they try to keep them secret. For example:
- Corn 61%;
- Wheat bran 15%;
- Soybean meal 10%;
- Sunflower cake 10%;
- Tricalcium phosphate 3%;
- Salt 1%;
- Barley 3%;
- A complex additive.
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What area is recommended for line placement?
Usually, an area of 100 to 200 square meters is required to place the line. According to your order with the specified parameters, we will offer a design solution and optimal filling of the line with equipment.
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How many people serve the line?
2-3 people
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What is the range of granule sizes that can be produced on the line?
from 0.6-20 mm.
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What are the advantages of feed pellets?
- the palatability of the feed improves;
- the digestibility of the feed increases;
- the protein content increases and the carbohydrate content decreases.
-
Can you add additional equipment to the line on request?
We can add any additional equipment on request (packing, crushers, etc.).
-
Why is vacuum spraying used?
The use of vacuum spraying makes it possible to increase the fat content in fish feed up to 35%, stabilize the nutritional value of the feed, reduce the destruction of extrudate granules by 10%, improve its physical qualities, increase the saturation level of liquid components by 25-30%.
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Communication services
The most sought-after documents
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Certificate of own production (lines and factories) 283.42 Kb
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Certificate of own production (spare parts) 5.34 Mb
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Declaration of Conformity: oilseed presses 524.73 Kb
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Declaration of Conformity: grain extruders 482.61 Kb
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Extruders certificate TR TS 010 441.11 Kb
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The certificate of expertise on the line of vitamin and herbal flour 561.6 Kb
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Register of manufacturers of goods 3.16 Mb
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Oilseed processing lines 41.78 Kb
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Filtration line 38.88 Kb
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Production of vitamin and herbal flour 41.17 Kb
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Transport equipment - noria 48.75 Kb
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Production of premixes 43.53 Kb
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Production of pet food 40.82 Kb
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Feed mill 40.91 Kb
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Spare parts for Oil press GL-OP-1000 54.76 Kb
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Line (plant) for the production of fuel pellets 41.34 Kb
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Air compressor 42.38 Kb
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Vertical pressure plate filter 37.44 Kb
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