Poultry feed mill for birds from 1 t/h

The technology for the production of feed for poultry has a number of specific features related to their nutritional needs and requirements for living conditions. Therefore, to create high-quality food, it is necessary to take into account all these factors and use only high-quality ingredients. Having a staff of designers, planners, and engineers, we are ready to jointly develop a technological line for the production of mixed feed for poultry using modern high-tech equipment.

Appointment of technological line

The feed mill technological line at poultry farms is designed for the production of high-quality poultry feed.

The applied technological processes make it possible to produce balanced, complete feed of high quality, which ensure the health and productivity of birds.

Raw materials and products

Mixed feed for birds is made from various types of raw materials, such as:
 - cereals (wheat, barley, corn, oats, rye, millet); 
 - legumes (peas, lentils, beans); 
- oilseed crops (meal and cake - sunflower, rapeseed, soy); 
- wheat bran; 
- fish, meat and bone meal, feather and herbal flour; 
- feed fat; 
- mineral supplements, protein and vitamin complexes, premixes.

Finished product

Granular and loose compound feed, compound feed concentrates, full-fledged compound feed, feed mixtures.

Production technology

The technology for the production of compound feed is a set of operations, the sequential implementation of which makes it possible to obtain feed from feed raw materials that differ significantly from each other in terms of the complex of physical and mechanical properties, nutritional value, and chemical composition in accordance with the recipe, with the given parameters. In this case, the final product in the form of feed takes into account the type, sex, age, condition and purpose of feeding the birds.

Process automation

To control, manage and monitor the progress of the technological process, making the right decisions, accurate information about technological equipment, raw materials and reserves is a prerequisite. To ensure proper functioning and use of basic and additional functionality, we equip the plant with a specialized automation system that allows you to control these processes in real time. The operating system provides significant cost reduction.

Main sections of the line

1. Reception and cleaning.
2. Macrodosing.
3. Splitting up.
4. Dosing of middle components.
5. Mixing.
6. Granulation.
7. Package.
8. Storage of finished products.
9. ACS.

Main technological stages of production:

The structure of a feed mill includes basic and additional processes. The main ones are directly related to the production of products. Additional processes – This is work on the transportation and acceptance of raw materials, their placement and storage. This also includes processes associated with the shipment of finished products, their storage and processing of production waste.

Reception and preparation (cleaning) of raw materials - the raw materials entering the plant are pre-cleaned from large impurities, which ensures high quality of the intermediate and final product, as well as prevents premature wear of the equipment.

Storage and dosing of raw materials - the perfection of the final product and maximum production efficiency depend on correct dosing. Exact matching of components requires high precision dosing and weighing.

Raw material crushing - particle size reduction is the main function in feed production.

Microdosing is the process of adding small amounts of ingredients to bird feed. This allows you to precisely control the composition of the feed and ensure its optimal nutrient ratio.

Introduction of liquid components - are introduced before granulation to ensure uniform distribution in the granules. To introduce liquid components into compound feed, special devices called liquid dispensers are used. Liquid dispensers allow you to accurately dose liquid components into feed in accordance with recipe requirements.

Mixing - at this stage, various components are mixed in certain proportions depending on the type of bird and its age.

Granulation - feed pellets are formed from hot bulk feed in a granulator. Feed pellets can be produced in various diameters and hardnesses.

Cooling of granulated feed - granules are cooled in a counterflow cooler.

Sifting granules - intended for separation by particle size. Raw materials containing small particles do not need to be crushed. By sifting the raw materials, the crushing process is optimized and energy is saved. When sifting granules and grits, dust is separated, which improves the quality of the final product.

Shipment and packaging of finished products - the release of finished compound feed is provided both in bulk (shipment to vehicles) and packed (bags).

Additionally, at the customer’s request, it is possible to equip the line with the following options:

• Long-term holding before granulation (conditioning) - before entering the granulator, loose feed is heated with steam in an air conditioner.
• Grinding – obtaining grits depending on the type of bird and its feeding system.
• Spraying fat onto granules - depending on the product, the introduction of liquid components and spraying fat after granulation can be used.

General flow diagram of the short circuit process

Advantages of our technological lines

• Quick installation, ease of commissioning.
• Simple and trouble-free production process.
• Ease of line maintenance.
• The absence of special elevators for cargo reduces the cost of the project.
• Easy-to-use design solutions reduce design costs, and therefore shorten the payback period of the project.
• Smart processing of digital information helps achieve better production performance with predictable output.

Options for completing a short circuit without a granulation line

Options for completing a short circuit with a granulation line