Air conditioner with time controller

Appointment

Conditioning is the result of exposure to varying humidity, temperature and time. Since humidity and temperature are interrelated, time is the only variable to optimize the process. Time can be gained by using a time-controlled air conditioner.

Holding control conditioner, consisting of a steam mixer, automatic steam quantity control and a long holding tank, greatly improves the feed conditioning process. This is mainly reflected in biosafety, optimizing the nutritional quality of feed or improving the quality of pellets.

Characteristic

• The TCL air conditioner consists of the following main parts assembled into a single unit:
• Steam mixer.
• Automatic steam quantity control, consisting of an electropneumatic valve, a water separator, an electrically operated control valve and a connection for a steam line. The digital temperature controller starts the electrically operated control valve.
• The holding tank with a built-in feed disc into the granulator.
• The feed disc in the granulator with a separate drive guarantees a constant and optimal load of the granulator.
• A level sensor at the outlet to determine the overload of the granulator.
• An automatically self-cleaning PT100 temperature sensor on the outlet to register the temperature of the product.
• Drives with a frequency controller to ensure the required holding time and uniform filling of the granulator.
• All parts in contact with the product are made of stainless steel to prevent corrosion and minimize contamination.
• The external housing of the tank is equipped with an electric heating system and insulation to prevent condensation from appearing inside the air conditioner and maintain an optimal temperature.
• Large hinged doors for easy cleaning.
• The doors are equipped with safety switches.
• Height-adjustable legs for optimal positioning.
• LTC air-conditioned transport frame with removable wheels for easy transportation.

Advantages

High efficiency:

• Properly selected recipes and matrix configurations can improve the physical (strength and durability) and chemical (gelatinization, pathogens, etc.) properties of bulk feed and pellets.
• Variable holding time up to 4 minutes at temperatures up to 90°C.
• The queuing principle guarantees optimal processing of the product thanks to the screw.
• Very low energy consumption (can be less than 0.25 kWh/t).
• The productivity of the granulator increases up to 20%.
• The energy consumption of the granulator is reduced to 20%.
• A wide range of raw materials can be used, with more difficult gelatinization.
• The optimal operation of the LTC air conditioner is fully integrated into the granulator control.
• Provides uniform, continuous and accurate feed to the granulator.
• Animal productivity is improved (reproduction, foraging, and health status).
• The small height of the structure, the distance between the inlet and outlet is only 1230 mm.
• The air conditioner is a complete machine, which includes all protective devices, optimal control requirements and other necessary functions.