.svg){kind=small}
Extruder GL-E-1000
Own production
Appointment
- Preparation of extruded feed components for farm animals and birds from wheat, rye, barley, corn, peas and soybeans, lupine.
- Production of cake saturated with protein and fats.
- Heating of raw materials before oil extraction (preparation of cake for pressing).
Raw materials: rapeseed, soy, sunflower, grain, lupin, waste of vegetable and animal origin.
Products: full-fat soybeans, oilseed cakes, grain extrudates, feed.
Characteristic
- PACKAGE CONTENTS (19 models, including mirror versions)
The models differ in drive power and the length of the screw part. The elongated screw part allows you to stably maintain a high temperature of the product at the outlet. - MANAGEMENT
The start, stop and adjustment of the extruder performance is performed using buttons and switches located on the panel of the extruder control cabinet or from the control panel of the entire production line.
| Name of the parameter | The value of the parameter |
|
Soybean processing capacity (with a bulk density of 780 kg/m3), kg/h |
up to 1000 |
|
Rapeseed cake processing capacity (at a bulk density of 670 kg/m3), kg/h |
up to 1000 |
|
Productivity in the processing of cereals and peas (with a bulk density of 750 kg/m3), kg/h |
up to 850 |
|
The degree of undermining of grain in relative units, not less than: - other cultures |
3 1,5 |
| The temperature of the processed mixture in the homogenization zone , ℃ |
90-160 |
| Water consumption, l/min |
5 |
| Installed power of the main engine, kW | 90 (110) |
| Frequency in the supply network, Hz |
50±1 |
| Voltage in the supply network, V |
380±38 |
| Weight not more than, kg |
2500 |
|
Dimensions, mm (LxWxH) |
2575х1720х1820 |
Note: extruders with an installed capacity of 110 kW are used in soybean processing and allow for a more stable operating temperature. Increasing the engine power from 90 to 110 kW allows for increased productivity.
The principle of operation
- The raw material is fed into the hopper of the extruder by a screw feeder, sent to the funnel and then to the screw part of the extruder. The raw materials are crushed, compressed, heat treated and mixed, no more than 30 seconds. Short processing time by pressure and temperature — does not allow proteins to break down.
- The finished product is squeezed out of the extruder under pressure through the opening of the outlet device. By adjusting the gap in the screw part and the diameter of the outlet, the extrusion temperature and the degree of blasting are changed.
- It is possible to control and regulate the temperature in 3 zones of the extruder barrel to obtain different temperature treatment modes depending on the processed raw materials.
Advantages
- The disclosure of fat cells in cakes
- Increased digestibility
- Increasing the energy value of the product
- Destruction of harmful microorganisms
- High level of performance, cost-effectiveness, durability
- Easy operation, installation and start-up, compact
- Versatility – it can work on different raw materials
- For smooth and continuous operation
- Warranty - 24 months
MANUFACTURER: GlobalProdService
- Preparation of extruded feed components for farm animals and birds from wheat, rye, barley, corn, peas and soybeans, lupine.
- Production of cake saturated with protein and fats.
- Heating of raw materials before oil extraction (preparation of cake for pressing).
Raw materials: rapeseed, soy, sunflower, grain, lupin, waste of vegetable and animal origin.
Products: full-fat soybeans, oilseed cakes, grain extrudates, feed.
- PACKAGE CONTENTS (19 models, including mirror versions)
The models differ in drive power and the length of the screw part. The elongated screw part allows you to stably maintain a high temperature of the product at the outlet. - MANAGEMENT
The start, stop and adjustment of the extruder performance is performed using buttons and switches located on the panel of the extruder control cabinet or from the control panel of the entire production line.
| Name of the parameter | The value of the parameter |
|
Soybean processing capacity (with a bulk density of 780 kg/m3), kg/h |
up to 1000 |
|
Rapeseed cake processing capacity (at a bulk density of 670 kg/m3), kg/h |
up to 1000 |
|
Productivity in the processing of cereals and peas (with a bulk density of 750 kg/m3), kg/h |
up to 850 |
|
The degree of undermining of grain in relative units, not less than: - other cultures |
3 1,5 |
| The temperature of the processed mixture in the homogenization zone , ℃ |
90-160 |
| Water consumption, l/min |
5 |
| Installed power of the main engine, kW | 90 (110) |
| Frequency in the supply network, Hz |
50±1 |
| Voltage in the supply network, V |
380±38 |
| Weight not more than, kg |
2500 |
|
Dimensions, mm (LxWxH) |
2575х1720х1820 |
Note: extruders with an installed capacity of 110 kW are used in soybean processing and allow for a more stable operating temperature. Increasing the engine power from 90 to 110 kW allows for increased productivity.
- The raw material is fed into the hopper of the extruder by a screw feeder, sent to the funnel and then to the screw part of the extruder. The raw materials are crushed, compressed, heat treated and mixed, no more than 30 seconds. Short processing time by pressure and temperature — does not allow proteins to break down.
- The finished product is squeezed out of the extruder under pressure through the opening of the outlet device. By adjusting the gap in the screw part and the diameter of the outlet, the extrusion temperature and the degree of blasting are changed.
- It is possible to control and regulate the temperature in 3 zones of the extruder barrel to obtain different temperature treatment modes depending on the processed raw materials.
- The disclosure of fat cells in cakes
- Increased digestibility
- Increasing the energy value of the product
- Destruction of harmful microorganisms
- High level of performance, cost-effectiveness, durability
- Easy operation, installation and start-up, compact
- Versatility – it can work on different raw materials
- For smooth and continuous operation
- Warranty - 24 months
MANUFACTURER: GlobalProdService
Advantages of the equipment
Robust construction
Stable and reliable production
Maximum efficiency
Easy to operate
Easy maintenance
It will save space
Low maintenance costs
Long service life
