We are helping to create a business for the processing of oilseeds and the production of herbal pellets
The production and processing of oilseeds is a key segment in feed production. The Belarusian manufacturing engineering company Globalprodservice is one of the leading suppliers of equipment for this segment, as well as for the production of granulated grass flour. Our company in Belarus has become, one might say, a pioneer in the field of manufacturing oil-pressing and extrusion equipment. The equipment pays off quickly and allows the agricultural enterprise to earn income from the production of vegetable oil and cake. Globalprodservice technology differs from its analogues in its simplicity and ease of operation, helps to reduce the cost of feed by improving its nutritional characteristics (energy and protein value) due to the use of herbal granules in the diet of animals, and also contributes to the efficient use of resources.
From supplier to manufacturer
The main activities of Globalprodservice company are the production of both individual pieces of equipment and technological lines of various configurations and capacities for processing oilseeds by pressing and extrusion methods, as well as complete lines for the production of granulated flour. In addition, the company manufactures spare parts and components for its own equipment and for foreign-made analogues.
In general, we are developing in those areas in which we have expertise, that is, we can competently assess the potential. The growing demand for our equipment confirms the correctness of the chosen strategy.
The indisputable competitive advantage of Globalprodservice is the ability to equip production facilities of any size within the allocated budget and at the same time achieve maximum efficiency. Combined technological solutions that allow the integration of individual pieces of equipment significantly expand the possibilities for agricultural enterprises, and the availability of their own production allows them to guarantee the best price-quality ratio. The company provides customized turnkey engineering solutions, including the design, manufacture of equipment, its supply, installation, commissioning, maintenance, and also conducts training for the personnel of the customer.
Currently, Globalprodservice is actively expanding the production and supply of its equipment in Belarus, Russia and other countries of the Customs Union. Over the years, the company has gained hundreds of partners, and it works with many of them on an ongoing basis. Its highly qualified specialists can handle many tasks related to the implementation of modern technologies. The company's designers and technologists are continuously working to improve the characteristics of manufactured equipment, expand the product line, and the quality control service monitors the quality of finished products, checks the completeness of components and parts, and compliance with standards and specifications. The staff consists of more than 80 people. The organizational structure of the company consists of 10 specialized departments: design, technology, engineering, innovation, commercial, production, sales, accounting, OTC, marketing.
Production workshop
The company's production facilities are located on the basis of Minsk City Technopark LLC. It is a workshop with an area of over 3,000 m2, equipped with a modern multifunctional machine park. It is divided into sections: locksmith welding, mechanical processing, heat treatment, painting, assembly and packaging. The finished goods warehouse is also located here. In addition to the main machines, spare parts and accessories for extrusion and oil-pressing equipment are stored in the warehouse, which are always available, which allows the company to be mobile and prompt in service and warranty service.
The production is constantly being upgraded, new machines are being purchased, ensuring the production of high-quality products. The availability of working capital is provided by own resources. In our management, we adhere to the principles of "Kaizen" — continuous improvement of results, teamwork, and customer focus.
Oilseed processing equipment
The advantages of oil-pressing and extrusion equipment manufactured by Globalprodservice include: high productivity and degree of automation, long service life, easy operation. In terms of technical characteristics, it is not inferior to imported analogues, and in some respects even surpasses them. It should be noted that the company's equipment is universal, it is suitable for processing various oilseeds. A processing line is a kind of constructor, and if necessary, it can be retrofitted, for example, when changing oilseeds or to increase productivity. The line can operate continuously, stopping only for routine maintenance or replacement of raw materials. The control of the equipment and the entire technological process is carried out through an automated process control system.
The technology of extrusion with pressing or the method of double pressing with extrusion is used, depending on the type of processed raw materials (rapeseed, sunflower, soybeans). The main role is played by the extruder and the oil press, high-quality oil purification is provided by the filtration line. Technological processes depending on the type of raw materials include: purification of raw materials, cold pressing, extrusion, hot pressing, oil filtration, oil weighing, cake cooling. The goal is to extract oil from oilseeds as much as possible and ensure that its content in the cake is as low as possible. Heating the raw materials before pressing contributes to a better oil output during the cold season on the first press.
During the extrusion and pressing processing process, oilseeds are exposed to high temperatures for a short time, which makes it possible to sterilize, stabilize and dehydrate raw materials, as well as to change their structure. This treatment helps to reduce the anti-nutritional properties of some crops (for example, soybeans), including the activity level of trypsin inhibitors and myrocinase enzymes.
The technology of pressing with extrusion from Globalprodservice ensures the production of protected ("bypass") protein, which is of great value for animal husbandry, and maximum oil yield. Double pressing with extrusion is used for processing high-oil crops (oil content of more than 30%), such as oilseed rape and sunflower.
Equipment for the production of vitamin and herbal granules
Globalprodservice offers a complete set of equipment for 1.5-4 t/h for the production of granulated grass flour. The line covers the entire technological process: reception, cleaning, drying, crushing, granulating, cooling, sieving and packing. The automatic control system provides control from the receipt of raw materials to the receipt of the finished product.
The company's own research shows that the herbal pellets produced on its equipment have high nutritional value and digestibility, which significantly improves the diet of animals and increases their productivity. In addition, the product has a relatively low cost, which reduces the cost of the animal diet. It should be noted that the use of grass flour as a source of protein in the cattle diet is 2.8 times cheaper than sunflower meal, 3.4 times rapeseed cake and 3.5 times soybean meal. The pellets are convenient to store and transport.
It is not difficult to organize the production of vitamin and herbal granules due to the available technology, which includes artificial drying, grinding and granulation. The artificial drying method allows to preserve up to 95% of the nutrients contained in plants, which significantly increases the efficiency of animal feeding and contributes to a significant improvement in productivity.
Globalprodservice implements engineering projects that make it possible to obtain pellets from various types of herbs with an emphasis on alfalfa, ryegrass, clover and others. The essence of the technology lies in the fact that freshly cut grass is quickly dried and "sealed" into granules. This allows you to maximize its beneficial properties. This approach began to be developed back in Soviet times, but it has not been improved technologically. The initiator of the idea's reanimation in the Republic of Belarus was Vladimir Fedorovich Khrolenko, head of the Parokhonskoye farm in the Brest region. Today, many advanced farms are installing such lines. And they see the real benefits, which are based on numbers. And they say that the cost of producing a ton of dry product in the form of vitamin and herbal flour is much lower than, for example, tons of wheat. The grass flour production line is a good solution for dairy farms where large areas are occupied by grasses.
Project implementation
Globalprodservice is also building turnkey modular plants for processing oilseeds and producing herbal pellets. The company's portfolio includes dozens of implemented projects for the feed industry, the alcohol industry and the timber industry. Currently, the Belarusian manufacturer is building oil seed processing plants in Minsk, Mogilev, Grodno regions, Krasnodar Territory, Leningrad, Belgorod, Voronezh regions, and the Republic of Kazakhstan. Some projects are in the final stages, while others are still at the design or delivery stage. Integrated production lines for vitamin and herbal granules for the largest milk producers in the Brest region of the Republic of Belarus have been put into operation.
Currently, there is an active construction of a feed mill with a production capacity of 15 tons/hour for one of the largest poultry farms in Belarus. In parallel, alcohol industry enterprises are being modernized with the active participation of Globalprodservice. Several large-scale projects for the production of wood pellets (up to 3 tons per hour) have been implemented in the Republic of Belarus.
Prospects for agricultural enterprises
Globalprodservice continues to actively develop, providing customers with advanced equipment and technological solutions for the long-term growth and success of their business. Technical support, 24/7 after-sales service, which includes prompt delivery of spare parts and the prompt departure of engineering specialists, are also crucial factors in choosing a company. More than 12 years of unique experience and accumulated knowledge allow us to offer individual design solutions for each facility.
For agricultural producers, the installation of equipment for processing oilseeds and the production of herbal pellets is a strategically important step that reduces dependence on external supplies and increases financial stability. Considering that most of Globalprodservice's clients show their efficiency, profitability and fairly quick payback, the company is confident that the demand for its equipment for processing oilseeds and producing herbal pellets will be high.
The accumulated experience helps us to develop ourselves and contributes to the business development of our clients. We have the opportunity to supply our own products to customers from Russia on favorable terms.: export credit in Russian rubles in the amount of 2/3 of the Central Bank's key rate for 3 years for a renewable line and up to 5 years
for a non-renewable line with a loan amount from 85% to 100% of the value of the export contract.
Today, no one can estimate how the market will change in two, three or six months. We have switched to a non-standard situation mode. And when we work and build a business in this mode, we need a quick response to changes. Whatever happens, we continue to move forward, looking for options for growth and development. We are always looking for new technologies, new solutions, new partners, and provide them with the most efficient equipment to stay one step ahead and be ready for any situation.
You can see the equipment in operation and communicate with specialists at the Globalprodservice enterprise and at the production facilities of the company's clients (by agreement). It is also possible to do this at the company's stand at major international exhibitions, the nearest of which is AGROS, where oil presses, extruders, coolers, oil filters and other equipment will be presented.
News
President Alexander Lukashenko visited the Globalprodservice production facility as part of his visit to the Minsk Technopark
09 January 2025Agro-industrial complex professionals are going to AGRO-2025. We are waiting for you at our booth!
31 December 2024Happy New Year and Merry Christmas! A Time for Celebration and New Beginnings!
10 October 2024A new rapeseed processing line of 750 kg/h has been put into operation in the Brest region
Articles
-
How to quickly, effectively clean and filter vegetable oil from sunflower, flax, soy, rapeseed after pressing?
The filtration line removes all unnecessary mechanical impurities with minimal energy consumption. -
Tasks of the Globalprodservice engineering service
Globalprodservice provides a full range of services, from design to commissioning of the plant and staff training. The engineering service is responsible for launching the production line and ensuring its stable and comfortable operation. -
Leasing of lines and equipment: answers to questions
In the article you will find answers to popular questions about the design of equipment, leasing lines. -
How to maintain the quality of protein in the resulting cake
The GL-OE-1000 oil cake cooler in the oilseed processing line is used to cool bulk products immediately after extrusion or oil extraction.